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    SetD_381

    THERMOSET COMPOSITE LAMINATES

    Referred to as industrial laminates.  Thermoset Phenolics consist of layers of resin and material which form into plastic when exposed to high heat:


    TIMCO TECHNICAL THERMOPLASTICS

    Thermoplastics become soft when exposed to high temperatures:

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    FIBERGLASS COMPOSITES

    Reinforced with glass fibers, these composites offer a strength that is comparable to metal yet flexible like carbon fiber:

    WS Hampshire’s rigid fabrication

    WS Hampshire’s rigid fabrication

    WS Hampshire’s rigid fabrication

    To learn more about WS Hampshire’s rigid fabrication services please contact us or see below for details.

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    To learn more about WS Hampshire’s rigid fabrication services please contact us or see below for details.

    Rigid Fabrication Capabilities

    Operations

    Forming
    Bending
    Sawing

    Milling
    Lathe Turning
    Routing

    Automation Capabilities

    CNC
    Manual

    Fixturing

    Three-jaw chuck
    Four-jaw chuck

    Pallets
    In-House Fixturing & Tooling

    Maximum Length

    142 in

    Maximum Width

    84 in

    Maximum Height

    27 in

    Maximum Outside Diameter (OD)

    48 in

    Maximum Swing

    46 in

    Maximum Through-Hole

    9 in

    Machinery Axis

    4

    Sawing Maximum Material Thickness

    6 in

    Sawing Maximum Panel Length

    12 ft

    Tolerance (+/-)

    +/- 0.001 in

    Maximum Part Weight/Maximum Lifting Capacity

    1000 lbs

    Fabrication Method

    Bending
    CNC Machining
    CNC Routing
    CNC Lathe
    CNC Sawing
    Cut-Off

    Shearing
    Machining
    Sawing
    Stamping
    Solvent Bond Welding

    Machining Processes

    Gear Hobbing
    Broaching
    Spline
    Parting/Cutting
    Facing
    Turning:
    Contour Turning
    Form Turning
    Taper Turning
    Straight Turning

    Internal Forming
    Knurling
    Boring
    Gear Hobbing
    Drilling
    Counterboring
    Countersinking
    Pocketing
    Profiling
    Reaming
    Tapping
    Thread Milling

    Materials

    Thermoset Phenolics
    Ryertex
    All phenolic grades

    Thermoplastics
    UHMW
    Polypropylene
    Nylon
    Acetal
    All glass filled thermoplastics

    Fiberglass composites
    rods
    tubes
    plates
    shapes

    Thermal insulation boards
    Calcium Silicate Boards
    Platen press boards

    Additional Services Provided

    Assembly
    Etching
    Fabrication Alternatives

    Finishing
    Reverse Engineering

    Typical Products

    Angles
    Industrial, Custom Fabricated Parts
    Bearings / Bushings / Wear Parts
    Heavy Plate
    Laboratory Equipment

    Panels
    Plates
    Tubes
    Tubing

    Production Volume

    One Min
    To job qty max
    Specialty Production Shop
    Prototype
    Low Volume

    Small Run
    High Volume
    Large Run
    Long Run

    Lead Times Available

    6 – 8 weeks on new parts
    4 – 6 weeks on repeat production orders
    Quoted on job by job basis
    Expedite services available

    Industry Focus

    Steel
    Aluminum
    Paper
    Lumber
    Agricultural
    Marine

    Military
    Mining
    Steel Processing
    Aluminum Processing
    Construction Equipment
    Off Road Equipmen

    Industry Standards

    ANSI
    American National Standards Institute
    ASTM
    American Society for Testing and Materials
    CE
    The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA).
    CSA
    Canadian Standards Association
    Mil-Spec
    Military Specifications
    RoHS
    Restriction Of Hazardous Substances (Compliant)
    REACH Compliant

    Efficiency

    Lean Manufacturing

    File Formats

    #4 Preferred – AutoCAD (DWG,DWZ)
    # 3 Preferred – DXF
    Drawing Interchange Format, or Drawing Exchange Format
    GIF
    Graphics Interchange Format
    #2 Preferred – IGES
    Initial Graphics Exchange Specification, ANSI file format.
    JPG or JEPG
    Joint Photographic Experts Group
    PDF
    Portable Document Format
    #1 preferred – SolidWorks (SLDPRT, PRT)
    TIFF
    Tagged Image File Format

    Machine Manufacturers

    Schelling
    Fadal
    Mazak

    Haas
    LeBlond